Type | Item | Parameter |
Facility Requirement
& Appearance | Power Input | 220V 50/60Hz |
| Pneumatic System | Compressed air flow >2LPM; System supply pressure 0.6MPa-0.7MPa |
| Vacuum System | Vacuum gauge reading ≤ -80kPa |
| Environmental Conditions | Temperature: 15-35°C; Humidity: standard 70% at 32°C; Cleanliness level: 100k Class |
| Machine Dimensions | 1200mm×1000mm×2000mm |
| Equipment Weight | 1100-1250kg |
| Safety Protection | Product Safety Protection | Contact grounding treatment |
| ESD Protection | Ion fan for electrostatic removal |
| Software Protection | Mistake proofing |
| Equipment Protection | Collision prevention, axis stroke limit, distance sensor |
| Operator Safety Protection | Protective goggles |
| Alignment Module | Operating module | Dual 6-axis System |
| Workpiece Clamping | Electric clamp, vacuum suction fixation |
Single-Axis Repeatability
XYZ Drive Mechanism | ±0.05μm
Step motor with ball screw |
| θx | Manual adjustment |
High-Precision Alignment Stage
θy/θz | Automatic stage Repeatability: ±0.001° |
| Dispensing Module | Structural Configuration | Pneumatic extension dispensing supply (XY manual stage position fixation) |
| Dispensing Method | Bottom-side dispensing |
| Dispensing system | Dual dispensers; Musashi high-precision single-Point dispenser (needle type),
Standard 3mL capacity, other volumes customizable |
| Device Biasing Method | Socket connection | Automatic alignment |
Loading/
Unloading Module | Lens loading tray | 32pc dual lens tray |
| PCB | Single PCB tray with Pneumatic clamping |
| UV Curing System | UV type | HOYA LED light source×4set; Wavelength 365nm |
| Operate axis | 6-axis, integrated in the left coupling axis |
| Visual system | Number of Camera | 2 |
| Visual recognize | Automatic alignment；5 Megapixel CCD；Visual range 5.6×4.7mm；Resolution：1.4 um；Depth 0.3mm |
| Camera axis | XYZ 3 axis: step motor with ball screws |
| Alignment System | Alignment stability
(Average Variance value) | ＜±5% |
| Level adjustment | Automatic alignment module |
| High adjustment | Pressure sensing |
| CT | < 200 sec/channel (Not including curing time, Depending on application scenario) |
| Software | Programming language | LabVIEW |
| Data binding | Capable to record production orders, product codes |
| Storage | Production data can be saved |
| Program calls | Program base can save multiple alignment programs to fit different alignment process |
| Power Meter | Type | Keithley E3646A (Can be modified according to requirements) |
| Voltage/Current range | Keysight (0-8V,3A/0-20V,1.5A) |
| Measure resolution | Voltage: <0.05% +5mV / Electric current <.15% + 5mA |
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